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An example of a short-term capacity decision is:


A) Adding specialized labor.
B) Installing new equipment.
C) Adding new facilities.
D) Adding low-skilled labor.

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D

A bottleneck activity in a process is generally the activity with:


A) The smallest number of resources devoted to it.
B) The least capacity.
C) No delays in front of it.
D) The highest cost.

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The following sequence shows four operations for a computer chip assembly process and the effective capacity of each. Step 1: 500 chips/hour Step 2: 250 chips/hour Step 3: 200 chips/hour Step 4: 550 chips/hour Suppose the utilization is 70 percent of effective capacity.What is the actual output of the process?


A) 140 chips/hour
B) 350 chips/hour
C) 175 chips/hour
D) 200 chips/hour

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A

You walk into a hair stylist shop.All stylists are busy and you sit in the waiting area.You are in which of the following process activities?


A) Operation
B) Delay
C) Storage
D) You are not in a process activity.

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Make/buy/subcontract is typically considered at what time horizon when doing capacity planning?


A) Short-term
B) Medium-term
C) Long-term
D) It is not part of the capacity planning process.

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B

Adam Smith described his company's process as follows: "Under ideal conditions we can produce 10,000 units a day.However, our normal production is 6,000 units a day.Today, we actually produced 8,000 units." Which of the following is true?


A) Utilization is 60 percent of maximum capacity.
B) Yield is 133 percent of effective capacity.
C) Utilization was 133 percent of effective capacity.
D) All of these are true.

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If a company can eliminate all sources of variance in a process:


A) It will be able to operate at maximum capacity at all times.
B) There will be no constraints in the process.
C) Continuous improvement will not be necessary.
D) None of these are true.

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Which of the following statements about economies of scale is NOT true?


A) One reason economies of scale occur is because fixed costs can be spread over more units of production as output increases.
B) One reason economies of scale occur is because employees become more efficient as volume increases.
C) Economies of scale refers to the fact that as volume increases, total cost of production decreases.
D) Economies of scale may not exist at all levels of production.

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Which of the following statements best differentiates a delay from storage?


A) There is no difference - they both refer to the same concept.
B) Delays are planned activities; storages are not.
C) Delays are due to other factors; storages are not.
D) Delays require control; storages doe not.

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A short-term, highly focused effort for improving a process is known as a:


A) Jidoka Event.
B) Kaizen Event.
C) Chaebol Event.
D) Poka-yoke Event.
E) Enchilada Event.

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A manager is currently unhappy with the capabilities of a particular process and wants to improve its capabilities.To accomplish this, the manager needs to focus on the process:


A) Inputs, outputs, and flows.
B) Activities.
C) Management metrics.
D) Structure.

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Which of the following actions will NOT increase output?


A) Increasing capacity through physical additions.
B) Outsourcing.
C) Managing the flow of work into the system.
D) Changing the processes to eliminate unnecessary steps.

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Which process activity is due to other factors (e.g., insufficient operating capacity, lack of material, equipment breakdowns) ?


A) Delay
B) Operation
C) Storage
D) Transportation
E) Inspection

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One implication of increased utilization in a process is that:


A) Process cost typically will go up.
B) Waiting time typically will go up.
C) Variance typically will be reduced.
D) All of these.

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Under Juran's Law, whenever a problem occurs, what percentage of the time is the problem the result of a system/process error?


A) 15 percent
B) 50 percent
C) 85 percent
D) 100 percent

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Suppose you learn that a process has a very long waiting time.Which of the following would decrease the waiting time?


A) Decrease utilization.
B) Increase the coefficient of variation of job arrival times.
C) Increase the coefficient of variation of job processing times.
D) None of these would decrease waiting time.

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The following sequence shows four operations for a computer chip assembly process and the effective capacity of each.Which step is the bottleneck? Step 1: 500 chips/hour Step 2: 250 chips/hour Step 3: 200 chips/hour Step 4: 550 chips/hour


A) Step 1
B) Step 2
C) Step 3
D) Step 4

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Which of the following elements of a process most directly impacts or affects process capabilities?


A) Activities
B) Inputs/Outputs/Feedback
C) Process Structure
D) Management Policies.

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Process thinking causes managers to address critical process elements, including:


A) If you don?t like the outcome, focus on the people.
B) Processes are guidelines to thinking about to best staff activities.
C) Processes drive measurement.
D) If you don?t like the outcome, change the process.

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Most processes involve two basic types of flows:


A) Information flows and physical flows.
B) Product flows and decision flows.
C) Information flows and operator flows.
D) Physical flows and security flows.

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