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Exam 9: Lean Systems

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Question 51

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The following are part of the 6-E's of Lean except?

A) Enlist
B) Earnings
C) Excite
D) Encourage

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Question 52

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Excess idle machine or operator time is which of the seven wastes?

A) Waiting
B) Transportation
C) Excess inventory
D) Excess movement

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Question 53

Multiple Choice

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Seeking assistance and cooperation from all of the staff is associated with which of the 6-E's of Lean?

Toyota's quality control initiative was later renamed?

Consider a work center with a demand rate of 35 parts per hour and using a container that can hold 10 parts. It is estimated that the container takes 1 hour to cycle through the work cell. Assume a safety stock level of 20 percent. What is the value of S for this system?

A bank with no physical location is referred to as a(n) ?

Toyota's quality control initiative was referred to initially as?

Teaching employees to take actions to continually improve their processes is associated with which of the 6-E's of Lean?

A common approach to waste reduction is?

How is workforce empowerment critical to the success of lean systems? Give at least one example (from the textbook or an external resource) of how workforce empowerment has successfully supported lean systems.

Making transactions and other elements of processes known to users is referred to as?

Forming and refining effective work habits would be associated with which of the Five-S's?

Consider a work center with a demand rate of 50 parts per hour and using a container that can hold 12 parts. It is estimated that the container takes 1 hour to cycle through the work cell. Assume a safety stock level of 10 percent. What is the value of S for this system?

Consider a work center with a demand rate of 35 parts per hour and using a container that can hold 10 parts. It is estimated that the container takes 1 hour to cycle through the work cell. Assume a safety stock level of 20 percent. What is the value of T (time) for this system?

Describe the importance of the integration of lean into an organization's culture. How could failing to do so lead to an unsuccessful implementation of lean practices?

Customer surveys should have all of the following characteristics except?

A lean layout will typically require _________ space than a traditional layout.

The SMED concept was developed by?

Consider a work center with a demand rate of 50 parts per hour and using a container that can hold 12 parts. It is estimated that the container takes 1 hour to cycle through the work cell. Assume a safety stock level of 10 percent. What is the maximum inventory level for this system?

All of the following are the steps for SMED (not necessarily in order) except?